Predictive Maintenance Systems for Industry

Overview

Predictive Maintenance Systems

Predictive maintenance monitors equipment condition — current, temperature, vibration and running hours — to detect developing faults before they cause breakdowns.

Analytics and alerts let your maintenance team plan interventions at the right time, reducing unplanned downtime and spare-part costs.

Condition monitoring sensors
Trend & anomaly detection
Maintenance alerts
Asset health dashboards
Planned maintenance reports

AI-Enabled Smart SystemsDesigned, delivered & supported by Ekatva

What we deliver

Capabilities built around your needs

Fix it before it fails.

Condition sensing

Temperature, vibration and electrical parameters captured continuously.

Anomaly detection

Deviations from normal behaviour flagged automatically.

Timely alerts

Notifications to maintenance teams on web and mobile.

Asset health

Health scores and history for every critical asset.

How we deliver it

A clear process, start to finish

01DiscoveryWe identify the decisions you want to improve and the data sources that support them.
02ConnectMeters, PLCs and sensors connected through IIoT gateways over MQTT, Modbus or OPC-UA.
03Build & analyseDashboards, alerts and analytics models built around your KPIs.
04Roll-out & improveUser training, feedback and continuous enhancement as your operation grows.

Benefits & applications

Why it matters for your operation

01

Less downtime

Failures prevented instead of repaired.

02

Lower cost

Maintenance done only when needed.

03

Longer asset life

Problems corrected early.

Typical applications

01Motors & pumps

02Compressors

03Transformers

04Panels & switchgear

05Conveyors

06HVAC systems

Products we use to deliver it

Customised DashboardDynamic, web-based dashboards that provide a real-time overview of your entire industrial operation, accessible from any device, anywhere in the world.
SCADAPlant-wide SCADA with real-time trends, alarms, historian and reports — engineered, commissioned and lifecycle-supported by Ekatva.
Web & Mobile AppResponsive web portals plus Android and iOS apps for live monitoring, push alarms and approvals — your operation, available from anywhere.
Energy Monitoring & ManagementMeter-to-dashboard energy monitoring with load, demand, power-factor and carbon insights that measurably cut your electricity bill.

Predictive Maintenance Systems